Sunday, June 30, 2013

Tuesday, June 25, 2013

Safety first... and second, and probably third



my injured lineman's tool
So I was working in the garage installing new lights. I had verified the circuit breaker responsible for powering the circuit I would be wiring the new lights into, no problems here. Before I got around to installing the lights I realized I had other work to take care of first. So I turned the breaker back on as it was also powering outlets I needed, no problems here either.

After I was done with the sidetracking work I turned the breaker back off in preparation for wiring the lights up, no problems here either. Using my lineman's tool I then cut the Romex line I would be reworking to run my new lights... problems.

Immediately I had lights, not of the useful overhead lighting kind, along with the popping and hissing noises which accompany shorting a live wire. I was also working on a ladder, which in this case functioned as an unnecessary excitement multiplier, which I ungracefully abandoned. The wire was roasted and my tool now had a notch of metal blasted out by the short circuit arc.

closeup showing missing metal


But the circuit breaker was off. Why was there still power?

Simple. I had turned off the wrong circuit breaker. The breaker I shut off did not have any visual manifestations which would indicate I had gotten the wrong one. So I proceeded with my work. The error was not verifying the power was off at the place and time of the work. Had I checked the line right before starting work again (I had several tools which would do this for me) I would have caught the problem.

Instead I am down one pair of pliers. A small price considering other possible outcomes.

Sunday, June 2, 2013

When you have the wrong size heat shrink tubing

The Task

This combination headphone/microphone line has a break in its outer casing.
The broken casing
This causes the wire the catch on things. While the electrical connections are still good this condition is an inconvenience and needed to be repaired.

The Solution

Heat shrink tubing is perfect for this issue, expect I did not have a size of tubing on hand which would fit over the end connections of this wire and shrink down to a size necessary to grip the line.
The line could be cut and the tubing slid over it but this would entail reconnecting 4 electric lines and that is just a hassle.
I opted to use a larger diameter tubing and the build up the area to be covered with electrical tape. The tape alone would not be the best solution for this issue as unprotected it is likely to unravel.

Line prior to shrinking

After the line was taped the tubing was placed and heated. Ideally I would have used white tubing to match the line but this was all I could find without the trouble of ordering more.

The finished line